The Times West Virginian

Headline News

July 31, 2013

Massive explosions rock central Florida gas plant

Eight workers hurt by exploding 20-pound cylinders of propane

TAVARES, Fla. — After hearing two explosions, maintenance worker Gene Williams looked outside to see a 20- by 20-foot fireball rising above an outdoor storage area at the Blue Rhino propane plant.

Moments later, a forklift worker stumbled into the building with flesh hanging off his hands. His legs and face were burned. Exploding 20-pound canisters of propane began raining down around them during the series of explosions late Monday night.

Bright orange flames would grow as high as 200 feet, fueled by the exploding canisters that shot through the air like fireworks. Houses nearby shook and residents awakened to the sound of “boom after boom after boom.”

No one died, but eight workers were injured, including one worker who was hit by a car on a nearby road while fleeing the explosions. Officials said the damage could have been significantly worse if three 30,000-pound propane storage containers had caught fire at the plant that refills propane tanks for gas grills and other home uses. About 50 nearby houses were temporarily evacuated, though none was ultimately damaged.

If the large tanks had exploded, “it would have wiped us out,” said Lake County Battalion Chief Chris Croughwell, one of the first responders to the explosions in the town northwest of Orlando.

The cause of the explosion was under investigation by federal and state authorities. Williams said it appeared to begin about 100 yards from the loading dock in an area where some of the plant’s 53,000 20-pound propane canisters are stored on plastic pallets.

Tavares Fire Chief Richard Keith said possible causes of the explosion may be either equipment malfunction or human error. Sabotage was not suspected.

The plant’s two-dozen workers were preparing to go home when the explosions started Monday night, said Williams, who works the third shift. Based on what the forklift operator told him, the explosion was likely caused by a “combination of human error and bad practices, possibly. I don’t want to speculate any further. That’s what the forklift driver was telling me.”

Williams said the forklift driver told him, “‘I did what they told me to do. I did what they told me to do, and then this happened.’”

“Something in that area must have triggered it. I don’t know if he did something or something else triggered it,” Williams said.

Williams said they were able to remotely shut the valves to the three big tanks. But they weren’t able to turn on water sprays meant to keep the tanks cool during a fire.  

“It was too violent, too hot, to get in there and turn them on,” he said.

Croughwell said the hoses designed to spray water on the large tanks didn’t go off because they had to be manually activated — requiring someone to brave dangerous conditions.  

“Most sane people don’t stick around for an event like this,” he added.

Tavares Mayor Robert Wolfe said Tuesday that he was surprised to learn the hoses at the plant had to be manually activated. If Blue Rhino reopens the plant, Wolfe said he plans to ask that the hoses be activated automatically by computer. “That way, it’s fail-safe,” Wolfe said. “We’re lucky those tanks didn’t explode.”

Blue Rhino is a subsidiary of Kansas-based national propane provider Ferrellgas. Spokesman Scott Brockelmeyer said Tuesday he didn’t have specific information available about the safety water hoses but added that the company follows industry standards.

“It’s as sobering a situation as you can possibly imagine,” Brockelmeyer said. “We have folks who are injured, and we’ve got Blue Rhino and Ferrellgas employees across the country who are keeping them in their prayers and sending good vibes their way.”

Ferrellgas paid a $2,295 fine in November 2011 following an OSHA inspection that found a component at the end of an air hose used in the consumer tank refurbishing process was not present.

Brockelmeyer said the company corrected the issue and added that “the process is performed in area away from where the tanks are filled ... so no product was being processed in that area.”

Four workers were listed in critical conditions at area hospitals. Tavares Fire Department Battalion Commander Eric Wages said five workers walked up to a command center firefighters set up near the plant Monday night with skin hanging off their arms, torso and faces. He said their arms were outstretched and they were in complete shock.

The Florida Highway Patrol confirmed that 29-year-old Leesburg resident Kaghy Sam was struck by an SUV driven by 72-year-old Gene Batson on a road near the Blue Rhino plant.

A statement from the FHP said that Sam was running on the road “due to a large fire and several explosions” just before 11 p.m. Monday and “ran into the direct path” of Batson’s vehicle.

Sam was flown to Ocala Regional Medical Center with serious injuries.

No charges were filed in the auto accident.

Croughwell said firefighters who responded to the fire had to wait to enter the plant site because conditions were so dangerous. Just as they were finally about to go in, four tractor-trailers parked next to the large propane tanks caught fire.

Keith said the explosions shook his house several miles from the plant. “It truly sounded like a car hit our house,” he said.

By early Tuesday, the plant’s concrete lot was littered with thousands of charred 20-pound canisters.

The federal Occupational Safety and Health Administration launched an investigation, as did the Florida State Fire Marshal’s office.

About 50 homes were evacuated overnight, but they were allowed to return after four hours.

Marni Whitehead, 33, who lives less than a mile from the plant, said she was in bed ready to go to sleep when she heard a loud boom.

She ran outside and saw other neighbors outside and then they saw the explosions.

“We knew right away it was the plant, the propane plant,” Whitehead said. “After that, it was just sort of panic.”

Whitehead likened the explosions to Fourth of July fireworks. “And it was just boom after boom after boom,” she said.

1
Text Only
Headline News
  • Colorado deaths stoke worries about pot edibles

    A college student eats more than the recommended dose of a marijuana-laced cookie and jumps to his death from a hotel balcony. A husband with no history of violence is accused of shooting his wife in the head, possibly after eating pot-infused candy.

    April 19, 2014

  • Everest avalanche kills at least 12

    An avalanche swept down a climbing route on Mount Everest early Friday, killing at least 12 Nepalese guides and leaving four missing in the deadliest disaster on the world’s highest peak. Several more were injured.

    April 19, 2014

  • Diplomacy doesn’t move insurgents in Ukraine

    Pro-Russian insurgents defiantly refused Friday to surrender their weapons or give up government buildings in eastern Ukraine, despite a diplomatic accord reached in Geneva and overtures from the government in Kiev.

    April 19, 2014

  • Clinton to Obama: Many parallels

    Thousands of pages of documents from President Bill Clinton’s White House affirm a longtime adage: The more things change, the more they stay the same.
    As Clinton prepared for an August 1994 news conference in which he hoped to build public support for his struggling — and ultimately unsuccessful — health care overhaul, he told his advisers: “A lot of them want to know they can keep their own plan if they like it.”

    April 19, 2014

  • Obama voices skepticism on Russia in Ukraine

    President Barack Obama conveyed skepticism Thursday about Russian promises to de-escalate a volatile situation in Ukraine, and said the United State and its allies are ready to impose fresh sanctions if Moscow doesn’t make good on its commitments.

    April 18, 2014

  • President defending health-care law good for some Democrats

    President Barack Obama’s full-throated defense of his health-care overhaul seems perfectly timed for Democrats who want their party to embrace the law more enthusiastically.
    At a White House news conference Thursday, Obama noted that health insurance enrollments under the new law are higher than expected, and costs are lower.

    April 18, 2014

  • Deal reached on calming Ukraine tensions — for now

    In a surprise accord, Ukraine and Russia agreed Thursday on tentative steps to halt violence and calm tensions along their shared border after more than a month of Cold War-style military posturing triggered by Moscow’s annexation of Crimea.

    April 18, 2014

  • Boston Marathon organizers confident of safe race

    The arrest of a man with a rice cooker in his backpack near the Boston Marathon finish line led police to step up patrols Wednesday, while organizers sought to assure the city and runners of a safe race next week.
    The actions of the man, whose mother said he had a mental disorder, rattled nerves as Boston prepared for the annual race, but authorities said they did not consider it a security breach.

    April 17, 2014

  • Screen Shot 2014-04-16 at 12.51.22 PM.png VIDEO: Toddler climbs into vending machine

    A child is safe after climbing into and getting stuck inside a claw crane machine at a Lincoln, Neb., bowling alley Monday.

    April 16, 2014 1 Photo

  • Solemn tributes mark Boston Marathon bombing anniversary

    Survivors, first responders and relatives of those killed in the Boston Marathon bombing marked the anniversary Tuesday with tributes that combined sorrow over the loss of innocent victims with pride over the city’s resilience in the face of a terror attack.

    April 16, 2014

House Ads
Featured Ads